Description

Dry Syrup Powder Filling Machine Line: Automated Efficiency for Pharmaceutical Production

This fully automated dry syrup powder filling machine line represents a significant advancement in pharmaceutical packaging, offering unparalleled precision, speed, and hygiene for efficient production of dry syrup powders. Designed for both small and large-scale operations, this line ensures consistent product quality and minimizes manual intervention, reducing the risk of contamination and human error.

Key Features:

• High-Speed Filling: Achieve exceptional output rates with our high-speed filling system, significantly boosting your production capacity and reducing overall production time. Specific speeds will vary depending on chosen configuration and packaging type. Contact us for details tailored to your requirements.
• Precise Dosage Control: Ensure accurate and consistent filling of dry syrup powder into various containers, eliminating product waste and ensuring compliance with stringent regulatory standards. The system offers adjustable filling parameters for precise dosage control, customizable to your specific product needs.
• Versatile Packaging Compatibility: Compatible with a wide range of packaging formats, including sachets, bottles, jars, and blister packs. Simple changeover between different container types minimizes downtime and maximizes production flexibility. Specify your desired packaging format during consultation for tailored configuration.
• Robust Construction & Hygiene: Constructed from high-grade stainless steel, ensuring durability, easy cleaning, and compliance with stringent hygiene standards in pharmaceutical manufacturing environments. All components are designed for easy access, simplifying cleaning and maintenance procedures.
• Advanced Automation: Features a fully integrated PLC control system for seamless operation, monitoring, and data acquisition. The intuitive user interface facilitates easy operation and monitoring of the entire filling process, with real-time data visualization and error reporting.
• Integrated Quality Control: Incorporate advanced quality control mechanisms, including weight checking, fill level verification, and leak detection, to ensure only perfectly filled and sealed products proceed to the next stage. Rejected products are automatically diverted, minimizing waste and maintaining high quality control.
• Modular Design: The modular design allows for customization and scalability to meet your specific production needs. Easily add or remove components to adapt to changing requirements or future expansion.

Components Included (Standard Configuration):

• Automated Powder Feeding System: Ensures a consistent and uninterrupted flow of dry syrup powder to the filling heads.
• High-Precision Filling Heads: Multiple filling heads for high-speed and precise dosage control. Number of heads is customizable.
• Container Handling System: Efficiently feeds and positions containers for filling. Type depends on selected packaging format.
• Sealing/Capping System: Automatically seals or caps filled containers, ensuring product integrity and freshness. Specific sealing/capping mechanism depends on the packaging type.
• Conveying System: Smoothly transports containers throughout the production line.
• PLC Control System with HMI: Provides centralized control, monitoring, and data acquisition.
• Reject System: Automatically diverts improperly filled or sealed containers.

Optional Features:

• Metal Detection: Integrated metal detection system to identify and remove any metallic contaminants.
• Dust Collection System: Minimizes powder dust during the filling process to maintain a clean and safe working environment.
• Automatic Labeling System: Automatically applies labels to filled and sealed containers.
• Data Logging and Reporting: Detailed data logging and reporting for enhanced production tracking and analysis.

Contact us today for a personalized consultation to determine the optimal configuration of the Dry Syrup Powder Filling Machine Line to meet your specific production needs and budget. We will work with you to understand your product specifications, production volume, and packaging requirements to provide a customized solution.