Description

Ampoule Filling & Sealing Machine Line: High-Speed, High-Precision Pharmaceutical Packaging Solution

This fully automated ampoule filling and sealing machine line represents a cutting-edge solution for pharmaceutical and biotech companies requiring high-speed, accurate, and sterile filling and sealing of ampoules. Designed for optimal efficiency and GMP compliance, this line ensures consistent product quality and minimizes operational downtime.

Key Features & Specifications:

1. Ampoule Feeding System:

• High-Speed Rotary Feeder: Automatically feeds ampoules from bulk containers with minimal manual intervention, significantly increasing throughput. Capable of handling various ampoule sizes and shapes (specifications customizable upon request).
• Precise Orientation System: Ensures accurate orientation of ampoules for precise filling and sealing. Sophisticated vision systems (optional) detect and reject damaged or improperly oriented ampoules.
• Dust-Removal System: An integrated dust-removal system minimizes contamination before the filling stage.

2. Filling System:

• High-Precision Peristaltic Pumps: Ensure accurate and consistent filling of ampoules, minimizing product waste and variations. Multiple pump configurations are available to accommodate diverse liquid viscosities.
• Filling Volume Adjustment: Easily adjustable filling volume through a user-friendly HMI interface, allowing for flexible production runs.
• No-Ampoule Detection: Advanced sensors detect the absence of an ampoule, preventing errors and waste.

3. Sealing System:

• High-Temperature Sealing Heads: Ensure a secure and hermetic seal, protecting the product's integrity and preventing contamination. Multiple sealing heads are available to accommodate high-speed production.
• Precise Temperature Control: Precise temperature control ensures consistent sealing quality across all ampoules.
• Seal Integrity Verification: (Optional) Integrated seal integrity testing system verifies every seal, ensuring product quality and preventing leaks.

4. Washing & Sterilization System:

• (Optional) Integrated Washing & Sterilizing Module: Provides a complete solution for cleaning and sterilizing ampoules before filling, further enhancing sterility assurance. Various sterilization methods (e.g., hot air, steam) can be integrated.

5. Control System:

• Advanced PLC Control System: Provides precise control over all aspects of the production process. User-friendly HMI interface allows for easy operation and monitoring.
• Data Acquisition and Reporting: Collects and stores production data, including filling volumes, sealing parameters, and reject rates, for comprehensive quality control and analysis.
• Remote Diagnostics & Maintenance: (Optional) Remote diagnostics capabilities for predictive maintenance and troubleshooting, minimizing downtime.

6. Compliance:

• GMP Compliant Design: Designed and manufactured to meet Good Manufacturing Practices (GMP) standards.
• Validation Documentation: Comprehensive validation documentation is provided to ensure compliance with regulatory requirements.

7. Customization:

• Capacity: Available in various capacities to meet specific production requirements.
• Ampoule Sizes: Adaptable to various ampoule sizes and shapes.
• Filling Liquids: Suitable for a wide range of liquid viscosities and formulations.

8. Safety Features:

• Emergency Stop Buttons: Strategically located emergency stop buttons for immediate shutdown in case of emergency.
• Safety Interlocks: Multiple safety interlocks prevent accidental access to moving parts.
• Enclosed Design: Enclosed design minimizes operator exposure to moving parts and potential hazards.

This ampoule filling and sealing machine line provides a complete and reliable solution for your pharmaceutical packaging needs. Contact us today for a customized quote and consultation to determine the best configuration for your specific requirements.