Description

High-Speed Injectable Vial Filling Machine Line: Precision and Efficiency for Pharmaceutical Production

This fully automated injectable vial filling machine line represents the pinnacle of pharmaceutical production technology, offering unparalleled speed, precision, and sterility for the filling and stoppering of vials with liquid injectable medications. Designed for both small-batch and high-volume production, this line ensures consistent quality and minimizes the risk of contamination, maximizing your return on investment.

Key Features & Specifications:

• High-Speed Production: Achieve significantly increased throughput compared to manual or semi-automatic processes, significantly reducing production time and costs. (Specific speeds will be provided upon request based on chosen configuration and vial size).
• Modular Design: Configurable to meet your specific needs and production capacity. Modules can be added or removed to adapt to evolving production demands, ensuring long-term flexibility and scalability. Available modules include:
  • Vial Depyrogenation: Utilizing dry heat or other validated methods for complete sterilization.
  • Vial Washing & Drying: Ensures pristine vial cleanliness before filling.
  • Automatic Vial Filling: Precise filling of vials with liquid injectable medication, minimizing waste and ensuring consistent dosages. Multiple filling technologies available (e.g., peristaltic pump, volumetric filling).
  • Vial Stoppering: Automated insertion of sterile stoppers, ensuring airtight seals and preventing contamination.
  • Crimping: Secure crimping of aluminum seals for tamper-evidence and product integrity.
  • Labeling & Packaging: Integration with automatic labeling and packaging systems for streamlined downstream processes.
• Advanced Quality Control: Equipped with multiple quality control checkpoints throughout the process, including:
  • Weight Check: Ensures accurate filling and dosage.
  • Vision Inspection System: Detects defects such as missing stoppers, crimping failures, or vial damage.
  • Leak Detection: Identifies any leaking vials to prevent contamination.
• Sterile Environment: Designed with features to maintain a sterile environment throughout the entire production process, including:
  • Cleanroom Compatibility: Suitable for integration into ISO Class 5 or higher cleanrooms.
  • CIP/SIP Capabilities: Clean-in-place (CIP) and sterilize-in-place (SIP) functionalities for efficient cleaning and sterilization.
• Intuitive HMI & Data Management: User-friendly Human Machine Interface (HMI) with real-time monitoring and data logging capabilities for complete production traceability and regulatory compliance.
• Validation Support: Comprehensive documentation and validation support to meet stringent regulatory requirements (e.g., GMP, FDA).
• Customizable Options: Adaptable to various vial sizes, shapes, and filling volumes. Options available for different types of liquids and filling technologies.

Benefits:

• Increased Productivity: Significantly higher output compared to manual methods.
• Improved Quality Control: Minimizes human error and ensures consistent product quality.
• Reduced Costs: Lower labor costs and reduced waste.
• Enhanced Efficiency: Streamlined production process from vial handling to packaging.
• Regulatory Compliance: Meets all relevant industry standards and regulations.

Contact us today to discuss your specific requirements and receive a customized quotation for your injectable vial filling machine line. We offer comprehensive support, including installation, training, and ongoing maintenance services.

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